The leader of intelligent manufacturing in the construction machinery industry
Introduction:
bauma CHINA (Shanghai Bauma Exhibition), that is, the Shanghai International Construction Machinery, Building Materials Machinery, Mining Machinery, Construction Vehicles and Equipment Expo was held at the Shanghai New International Expo Center from November 24-27. Bauma China covers construction machinery, mining With raw material extraction and processing equipment, building materials machinery, accessories and service providers, it provides the most professional exchange and display platform in Asia for the construction machinery industry.
As the construction machinery industry that shoulders the backbone of the equipment manufacturing industry, with the vigorous development of new infrastructure and economic internal circulation, the demand for construction machinery automation has soared. Aerospace Intelligence has seized the opportunity to provide a complete set of solutions for the production capacity upgrade and automation transformation of Sany, Xugong, Zhonglian and other enterprises.
As we all know, the production and manufacturing of construction machinery has the characteristics of poor accuracy of incoming materials, large size, multiple models, and high degree of dispersion. This manufacturing mode is scattered and independent, and requires a lot of manpower and material resources. Quality development needs. Aiming at the above characteristics, Aerospace Intelligent Manufacturing is characterized by digitalization, networking and intelligence, and has developed multiple sets of solutions suitable for the construction machinery industry, which can not only ensure the stability of product quality, increase labor production efficiency, and improve workers’ working conditions and Labor intensity can also speed up the upgrading and transformation of enterprises, get rid of product homogeneity competition, and enhance product brand value.
Aerospace intelligent manufacturing engineering machinery industry solutions:
sectionCase show:
1
Tower crane support welding production line
Project Introduction:It mainly includes processes such as pairing, automatic welding, automatic machining, automatic logistics, etc., without manual participation, adapting to a variety of product models. Project Benefits:1
The production line MES is interconnected, which can feed back the operating status of field equipment in real time and eliminate abnormalities in time;
2
The multi-axis linkage of the robot and the positioner ensures that the welds at different positions can be flat welded or fillet welded, which greatly improves the equipment utilization of the welding system;
3
Welding and machining are automatically connected in series, and data is fed back in real time to achieve quality closed-loop control, which greatly improves the first pass rate and quality stability of the product, and also improves the utilization rate of the plant;
4
Product group butt welding adopts modular grouping tooling, which can adapt to different platform models and subsequent replacement products. Effectively improve the long-term investment income of the production line.
2
Wind power large bolt automatic tightening project
Project Introduction:Used for automatic tightening of large bolts on wheels and yaw products (M30-M42), suitable for a variety of product models, torque range 1000-4000N·m。 Project Benefits:1
Using vision and laser precise guidance for automatic robot identification, automatic positioning, and automatic tightening;
2
The tightening system adopts dual control of torque method and angle method to realize precise control of bolt tightening value;
3
The system can communicate with the supporting equipment in the system, can extract and monitor the tightening data of each equipment in real time, and has an error alarm function;Establish a database and MES, which can sort and save the tightening results and search and query according to parameters such as model, host number, and time;
4
It can perform statistical analysis on the tightening results and display them in the form of histograms, graphs, etc.;Torque parameters can be set and remotely transmitted to the tightening equipment and executed.
3
Automatic polishing production line for core components
Project Introduction:The system mainly includes positioner, robot grinding device, tool changer, safety protection, control system, etc.
项目优势：1
Seam tracking:Robot vision + laser detection is used for online tracking and detection of weld contours to improve polishing accuracy;
2
Polishing efficiency:The processing area of each robot is not less than 10cm/min;
3
Polishing effect:The height deviation of grinding and forming is less than 0.5mm;
4
Floating constant force grinding spindle:Realize constant-force grinding in any direction and angle in the three-dimensional space, automatically compensate for its own weight, and can automatically replace cutter heads such as grinding wheels to realize unattended grinding.
AGV, as the main line material flow method, can be produced offline at any time, getting rid of the space limitations of the traditional plate chain method;
2
A large number of intelligent auxiliary equipment and automation equipment are used in the production line, which greatly reduces the labor load;
3
Seamlessly connect with MES to realize data monitoring, data storage, and data traceability;
4
The first automated assembly line in the field of industry segmentation products.
5
Heavy-duty AGV
product description:Carrying 1-500T,Omnidirectional driving, Can be customized non-standard. Product advantages:1
